In this article, we are going to outline some of the key considerations businesses need to note when planning a block making factory. As an aside, for those businesses that have not yet procured any machinery, now is a great time to take advantage of New Year hollow block making machine sale prices.
1. Land Requirements
The land requirements for a block manufacturing factory depend on the automation level and hourly capacity of hollow block making machine. Entry-level fully automatic machines with the lowest production capacities will still require an area of at least 1500 square meters. Meanwhile, an entry-level semi-automatic block machine will require a larger area as pallets of pressed blocks have to be transferred to the drying section individually as opposed to in vertically stacked batches as with an automatic model. Furthermore, manual machines are likely to have higher area requirements still to accommodate a large number of employees.
2. Raw Materials
The raw materials needed to manufacture hollow blocks include powdered Portland cement, sand, gravel, and quality water. Ideally, you want to find local suppliers for those materials as prices are likely to be lower given the fact you won’t have to pay long distance delivery charges. If you choose a site for your factory that has a high-quality water supply, your most costly ingredient will be cement. To increase your profit margin, you will need to buy in bulk, so you might want to consider buying a CHB block making machine that comes with cement silos.
3. Employee Requirements
A typical semi-automatic block making machine requires 9 manual workers for efficient operation. The role of the workers will be the feed aggregate into the mixing drum, operate the brick press, transfer pallets of pressed hollow blocks to the dying area, package dried blocks for distribution, and return empty pallets to the start of the production line. Depending on where you live, labor costs may be high, so you might want to opt for a fully automatic brick making machine instead, as such a machine requires limited employees for operation and has a much higher hourly output capacity.
4. Budget
When budgeting for a brick manufacturing factory, you don’t want to spend all your funds on the hollow block making machine. Remember, you need funds to cover shipment, insurance, assembly, commissioning, maintenance, raw materials, and machine repair costs. You also need to be able to cover land rates, energy bills, and employees’ wages before you start generating income from the sale of manufactured hollow bricks.
5. Energy Requirements
Perhaps one of the most important specifications to look at when searching for the best block making machine for your factory is the power rating. Remember, the energy requirements of a machine will add to a factory’s running costs and impact your profit margins. What’s more, energy prices are set to increase as governments around the world try to meet carbon reduction targets. Fortunately, many suppliers running hollow block making machine sales at the moment offer a wide range of energy-efficient models.